Description
* Cycle time depends on the quality of raw material obtained density and the conditions of production and auxiliary equipment.
Note:
In the scope of delivery includes all main units of the complexes, about machine equipment and full set of systems strapping lines are required for work and production PPPs.
Installation supervision, commissioning and personnel training are conducted by the company "Vikrus" departure and accommodation and additional payments not be.
1.0 system for pre-foaming EP-06 A
1.1 PREDSTAVITEL: cyclic, with automatic loading of raw materials. inside which is an activator of stainless steel, provides the rotation of the gear motor. Water vapor, is fed through the perforated bottom sheets of stainless steel. Equipped with pressure gauge, control panel and automatic dosing of raw materials from a feed hopper.
Automatic mode of operation. - 1
1.2 secondary foaming (Allows to achieve the density chips 8 kg /m3) - 1
1.3 Installation for drying and stabilization of the foamed material. Fan for pneumatic transport discharge of the expanded granules - 1
1.4 Compressor system to ensure operation of the entire pneumatic system - 1
1.5 Scales to control the density of the polystyrene - 1
2.0 Complex for baking blocks UZIP-1430 AND
2.1 Block-shape, inner shape size: 2030х1230х1030.
Horizontal block-form consists of a moulding chamber, lined with stainless steel sheet; the device ejection of the finished block; the boot-device and remote control.
All processes are controlled by the logic controller. - 1
2.2 vacuum System battery vacuum AV-2 and download install vacuum block mold (intermediate dosing bunker) creates vacuum in a block-shape for the cooling of molded blocks. Reduces the loading time of the block form 3-4 times - 1
2.3 Compressor unit is designed to provide operation of the entire pneumatic system and the ejection of the baked block from the block form. - 2
2.4 Paramacharyal PN 5000 (restored) insulation system. - 2
2.5 Scales for density control - 1
3.0 Complex cutting foam TFR-2000\1200A
Maximum block dimensions: Length: 2030mm; Width: 1230мм; Height 1030мм.
The performance of the integrated cutting machine: 10 units per hour PSB-s-25
Cutting accuracy of +/-0.5 mm (depends on density). Comes with two sets of strings.
3.1 Horizontal carriage is designed to divide the block into sheets of the desired thickness.
3.2 the Vertical carriage for cutting edges and the facing sheets into several parts.
3.3 charging trolley for blocks of foam
4.0 Complex crushing DRP-01 (Size of the feed neck 450x130 mm.)
4.1 Crusher hammer DRP-01 with a remote control and a fan for pneumatic transport of chips of expanded polystyrene in bunker - 1
4.2 silo with a volume of 10m3, with the gate and a steel team - 1
5.0 Complex of bunkers
5.1 Silo is intended for storage and conditioning of the expanded granules, consists of a frame made of steel profiles closed section of the container made of cloth with a shut-off device (slide gate). A volume of 30 m3 - 8
6.0 System process piping complexes
6.1 Designing the line, taking into account the binding of the equipment to the production premises, development of technical process maps, process description, a set of technical documentation
6.2 the Network of pipelines, distributors, transport ventilators, connecting individual technological devices, and guide the transported material in certain silos
6.3 Power cables with a length of up to 100 p. M., and components (elbows, valves, couplings, hoses, rubber goods etc.) necessary for the implementation of the technological process
6.4 a Set of plumbing tools for maintenance of equipment.
7.0 Steam generator with capacity of 500 kg. of steam per hour:
7.1 electrical - 1
Characteristics
- Productivity on the M25 brand * Per shift (8h.)
- 200 m3
- Density of products
- 8-40 kg / m2 from PSB-C15L to 50
- Warranty
- 2 years
- Automation level: automatic
- Loading raw materials, pushing out the finished block, controlling steam, vacuum, draining, opening, closing the door is done automatically
- Block size * with allowance
- 2030x1230x1030 mm or 2.57 m3
- Finishing block size
- 2000x1200x1000 mm or 2.4m3
- Service staff
- 3 people, including a foreman
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